The Tox Riveting Equipment For Roller Washing Machine Technical Specification
1. Equipment Parameter:
1.1. Product: Based on the Buyer’s two product drawings to riveting the washing machine outer
Cabinet.
1.2. Forming range:
6KG：W595mm*D390mm*H794mm；
7KG：W595mm*D420mm*H794mm；
8KG：W595mm*D500mm*H794mm；
9KG：W595mm*D540mm*H794mm；
1.3. Material: PCM plate, thickness: 0.8mm
1.4. Subframe Plate Material：SGCC plate,，thickness:1.0㎜
1.5. The Down reinforcement Plate Material：SGCC plate,，thickness:1.6㎜
1.6. The Up reinforcement Plate Material：SGCC plate,，thickness:1.6㎜
1.7. Takt time: ≤3Seconds/time
1.8. Power supply: 220V, 50HZ
1.9. Compressed air: 0.5～0.6 MPa
2. Processing Operation Process ：
Put the box and subframe plate Into frock——With a single point on the three point riveting pliers——Then the three point riveting pliers—After the completion of the riveting——the box will be carried out to the next station；
Replace the die——Put the box and The Down reinforcement Plate Into frock——With a single point on the twelve point riveting pliers——Then the twelve point riveting pliers—After the completion of the riveting——the box will be carried out to the next station；
Put the box and The Up reinforcement Plate Into frock——With a single point on the seven point riveting pliers——Then the seven point riveting pliers—After the completion of the riveting——the box will be carried out to the next station；
3. Composition of equipment：
3.1. Washing machine box connecting plate riveting equipment overall structure for suspension Arm + balancer pliers sleeve and the positioning fixture
Assembly,The height of the working table is about
900㎜，Operation mode for both sides stand vertical operation。
3.2. The rotary arm plier can hover within relative
height due to balancer, the operator can run the Piler to rivet the left 3 points and the right 3
points on the Subframe Plate of the box；
3.3. Replace the die on the pliers
3.4.The rotary arm plier can hover within relative
height due to balancer, the operator can run the
Piler to rivet the left 12 points and the right 12
points on the Down reinforcement Plate of the box；
3.5.The rotary arm plier can hover within relative
height due to balancer, the operator can run the
Piler to rivet the left 7 points and the right 7
points on the Up reinforcement Plate of the box；
3.6.The device riveted die according to the customer information sheet, tensile and shear test, tensile
shear report was issued do（Customer provided the information specification 30 x 100, each kind of
material 100 pieces）。
4. Location mode：
4.1. Box adopts four ∮6 positioning pin hole positioning, positioning pin hole spacing is 565±0.2;
4.2. Subframe plate using the board two ∮6 positioning pin hole positioning, positioning pin hole spacing for 565±0.2;
4.3. The Down reinforcement plate using the board two ∮6 positioning pin hole positioning, positioning pin hole spacing for181±0.2/211±0.2/291±0.2/331±0.2;
4.4. The Up reinforcement plate using the board two ∮6 positioning pin hole positioning, positioning pin hole spacing for328±0.2/298±0.2/378±0.2/418±0.2;
5. Electric control ：
1) Device control using the relay control。
2) The electric control box is fixed on the lower part of the rotary arm, and the area is small, and the
structure is compact.
3) Control mode description
3.1) Press the hands button switch, the device is started.
3.2) In fast forward stroke (air travel), device driver rapid tooling small force movement until in the total
travel range is any position of “soft” touch the workpiece. In this trip segment, loosen your hands
button switch device that automatically return, in order to protect the operator safety and die from
damage.
3.3) Touch the workpiece after SMART gas-liquid power cylinder is automatically converted into force
to travel without riveting processing, at the same time. This system self-locking Cheng
Duanzhong, loosen the hands button switch, equipment will not return.
3.4) Working pressure to reach the set value (that is, the hydraulic relay on the preset value, can be
freely adjusted), that is, the work of non rivet riveting processing quality,Is oil pressure relay,
automatic control equipment return, which ensure strict stamping punch pressure and processing
quality. If the stamping force is not up to the set value (such as gas pressure too low) no rivets
riveting quality is not qualified, the device does not return, and thus to remind the operator check
the cause and ensure the machining quality.
3.5) Fast forward stroke and return stroke speed can be adjusted, to meet customer requirements.
Different working frequency adjustment。
3.6) System maintenance device for the input of dry compressed air again for gas and water diversion,
and can be adjusted to the input air pressure, in order to achieve the equipment pressure is not
very adjustable.
3.7) Manual emergency button can make the device at any moment or state can be returned
immediately. Before starting the device, you must release the hands button switch, To prevent this
error operation.
6. Composition of equipment：
6.1. Swivel arm: 1sets；
6.2. Pliers: 1 sets；
6.3. Balancer: 1 sets；
6.4. The body positioning jig： 9sets；